Operations - Physical Supply Chain Network

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Inside Four Walls

Global competition, and an urgent need to free up cash, have made it increasingly important for companies to quickly re-structure their operations. A.T. Kearney’s Inside Four Walls methodology addresses operational performance improvement within individual sites. It engages several levels of client employees in order to bring both tangible and cultural shifts in performance to the site.

A typical engagement is split into 4 phases and lasts from 4 to 8 weeks. The baselining and brainstorming phases aim to understand and quantify the opportunity. The subsequent two phases aim to fully detail the opportunity and implementation plans. The methodology borrows heavily from the leading Lean toolkits, and then fits the most relevant practices into a pragmatic and sustainable implementation framework.

 A typical set of deliverables from Inside Four Walls might include:

  • A clearly-articulated and pragmatic vision of what the site can achieve
  • New ideas for delivering a step change in the key performance metrics
  • A clearly-defined portfolio of agreed initiatives
  • A robust implementation plan
  • A client team committed to delivering the plan

The teaming structure of each engagement is designed to ensure a sustainable transfer of know-how into a clients’ organisation, allowing them to roll out successful implementation programmes across global operations.

The Inside Four Walls methodology has been used in a variety of client situations across a range of industries. Engagements typically yield a three- to six-fold return on investment.

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Optimising operations to deliver the customer value proposition at the lowest possible cost Eliminating waste and streamlining manufacturing processes to deliver only what customer values Applying and tailoring the best of lean methodologies and tools to the service sector Focusing efforts on tackling strategic issues rather than incremental process improvements firms can substantial financial and strategic gains Supply Chain Operating Model at how businesses need to structure themselves to win in an increasingly Global environment Open collaboration and tighter Integration across the entire supply chain can reduce costs, improve time to market, increase efficiency and enhance customer satisfaction Sales and Operations Planning (S&OP) aims at balancing supply and demand in order to minimise inherent variability within the system and financial impact Complexity Management deals with managing complexity in areas of product portfolio, customer portfolio, locations / sites and processes Customer Integration helps tailor Supply Chains to maximise availability to customers and therefore be a major lever for top line improvements Strategic Sourcing enables an organisation to match its supply base performance with its business requirements financial discipline A.T. Kearney’s Assessment of Excellence in Procurement enables procurement organisations to drive their performance to world class levels Advanced procurement category solutions to enable clients to achieve economic benefits whilst enhancing overall supply base performance The world-leading tool to determine the appropriate strategy for every procurement category by addressing supply and demand conditions Physical Supply Chain projects are aimed at most effective alignment of the operational footprint with current and future business imperatives Reducing the capital requirements by focusing on stock management and financial discipline Optimising the end-to-end network using a combination own or third party tools as appropriate Driving excellence within a site operations through a mix of Lean and other performance enhancement tools